Model

KTR-800

Control

Industrial computer

Heating   zones qty.

Top 8, bottom 8

Cooling zones qty.

Top 3, bottom 3

Heating   zone length

3110mm

Rectifying plate

Thick copper plate

Weight

Approx:2400kg

Dimension

5520*1430*1530mm

Exhaust   capacity

11㎡/min×2

Color

Grey

Control system

Electricity supply

3P 380V/220V 50/60HZ

Temp. control range

Room temp.～300℃

Total power

64KW

Temp. control accuracy

±1℃（static state）

Start power

30KW

Temp. control method

Closed loop, PID +SSR

Consumption power

9KW

PCB temperature deviation

±1.5℃

Speed control

3 Inverters adjust

Data save

All profiles can be saved

Warm up time

Apprx.30minute

Abnormal alarm

High, low temp. alarm

Conveying system

Rail structure

2 segments rails

Rail fixed method

Front fix

Chain structure

Stainless steel, stuck-free type

Conveying height

900±20mm

PCB Max. width

50-460mm

Conveying method

Chain+ mesh+ rail

Component height

Top/bottom 30mm

Conveying speed

300-2000mm

Conveying direction

Left to right

Lubrication

Automatic

Max. temp. difference between preheat zone and soldering zone:  90 ℃

Max. temp. difference between preheat zone:  50 ℃

Max. temp. difference between solder zone:  50 ℃

Cooling system

Cooling method

Forced air cooling

Heating features

Heating   zones

Top 8,bottom 8（3110mm）can meet the need of the peak lead-free technique.

Cooling   zones

After cool down by forced air, PCB temp. is ≤70℃   at the exit.

Warm up   time

From the normal temp. to set temp, approximate 30 minutes.

Warm up   sequence

Warm up from two side, save the power and time

Profile   transfer time

＜15min

Heating   zone temp. control accuracy

±1℃

PCB temp.   deviation

±1℃

Empty to full   load heat balance respond time

≤20 s

Heating   zones separately close function

Every heating zone can be closed separately on computer. When the   bottom heating zones are closed, the PCB two sides temp. different reaches   max.(PCB of different material, thickness, size, the temp. difference value   is different.)

Heating   parts

Hot air motor

Import anti high temperature motor,RPM:3200rpm。Adopts inverter to control, can adjust the   speed of motor from 0 to 3200, stepless. Motor warranty is 5 years.

Heater

The heater is specially made, with high efficiency and sensitivity,   warranty time is 5 years.

Air lane structure

High efficient air lane, provides abundant air

Exhaust system

Forced exhaust device, ensure no escape of flux.

Transmission   parts

Anti torque rail

High strength and hardened rail, is very durable and wear resistant.

Rail parallelism

±0.3mm

Chain stretch out length

Standard: 5mm, the chain is anti-stuck type, solve the soldering   problem of small PCB

C/V speed set min.unit range

0.01m/min, 0~2m/min

C/V speed deviation range

Computer close loop, within ±2%

Chain tension device

Automatic adjust by spring, avoid the chain stuck due to the heating.

Conveying motor

Panasonic adjustable motor

Chain lubrication

The lubrication is controlled by PC, lubrication cycle and time can be   set（there are three modes: fine, standard,   economical. There is also manual lubrication in software）

Rail width-adjusting

Independent motorized adjusting

Mesh

500mm stainless steel mesh，runs synchronized with chain

Machine   structure

Frame

The frame is well soldered, firm and durable.

Door

Dismountable structure, provide wide space for maintenance.

Hood open method

Double electric cylinder to open the hood, with self-lock function,   safe and reliable.

Cover open method

Self-made holder, easy to clean up

Electrical   parts and control performance

Control system

Industrial PC

PLC+ Modular＋PID, stable and reliable, with high repeat   accuracy

Operation interface

Windows 10 with Chinese& English shift easily.

Machine& operator safety

With creepage protector

Electric part

All electric parts are imported, very durable, ensure the machine runs stably.

Working mode

Three working mode: operation, edition and presentation, with on-line   editing function

Real time monitor

Generate the operation record daily, if there happen some problems, the   responsible operator will be found easily.

Temperature profile

Generate the profile for each zone daily, user can review and analyze. This   function is not for PCB profile testing, just for inspecting when some   problem happens in a certain zone.

Production database

Generate production statement for all kinds of PCB and statistics,   printable.

Alarm list

The system saves all alarm information for user to review the alarm   item and time.

Alarm system

The system enters cool down mode when the alarm is strict.

Profile test

With temp. profile testing function, can analyze according to the   profile.

Abnormal alarm

1.PCB runs abnormally 2. Operation abnormal 3.Temperature abnormal 4.Conveyor   speed abnormal  5.Hot air devices   abnormal.

Flux recycle device

Standard configured. When use nitrogen, as it is closed recirculation,   if the flux fog cannot be spread, it will pollute the PCB.

After-sales   services

Warranty

2 years for the whole machine, 5 years for   motors, heaters.                                                           

Out of warranty

Charge only purchase price for parts.

Service   respond time

2 hours

Flux   recycle device

Flux Management system is standard feature.

Other features

SMEMA

Available for both upstream and downstream

UPS

Available. To protect control section and for conveyor in case of main   input power failure